aRTi-D™ OEE, Production Analytics
▶ What is it and how it works?
An integrated solution to minimize lost production times, by identifying and analyzing micro-stops of production assets, with the aim of increasing productivity.
▶ Data collection
- Real-time monitoring of machines and facilities.
- Secure, web-based access to machine data.
- Integration of different measurements from any source (sensors, image, sound, etc.).
- Support of multiple types of sensors (analog, 4-20mA, voltage, digital interfaces, etc.).
- Pre-processing data locally, to reduce the amount of data transferred to the server/Cloud.
- Expandability to meet future needs simply by adding additional devices.
- Increased flexibility: Wired/wireless.
- Installation and direct operation (plug n' play).
▶ Data processing
Algorithms look for correlations and anomalies so that together with statistical (historical) analysis, they can provide:
- diagnosis based on root-cause analysis,
- predictions as well as
- the economic impact of events.
▶ Information Visualization
Overall Equipment Effectiveness (OEE) & Personnel (OLE).
Production Attainment
Runtime & Downtimes.
Production line speed.
Suggestions for improvement in real time.
Productivity trends and predictions.
Root-Cause analysis of downtimes.
Products counting
Performance map (heatmap).
Production analytics based on product history.
Production runtime.
Counting defective products.
▶ Benefits
- Increased equipment performance and productivity
- Reduction of operational production costs
- Reduction of equipment downtime
- Reduction of maintenance costs
- Increased asset availability
- Customer satisfaction and business reputation maintained
- Reduction in product recall costs and lost materials
- Product quality assurance
- Compliance with international regulations
- Payback in less than 12 months
